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導軌絲杠的類型特點:多樣選擇滿足多元需求

來源:http://m.zsdress.com/ 日期:2025-03-20 發布人:

滾珠絲杠?

Ball screw

滾珠絲杠是為常見的絲杠類型之一。其螺母與絲杠之間通過滾珠實現滾動摩擦,相比傳統的滑動絲杠,滾珠絲杠具有更高的傳動效率,通常可達 90% 以上。這意味著在相同的輸入功率下,滾珠絲杠能夠輸出更大的推力,并且能夠實現更快的運動速度。同時,滾珠絲杠的精度較高,能夠滿足精密機械對定位精度的嚴苛要求,定位精度可達 ±0.002mm。此外,滾珠絲杠的壽命較長,由于滾動摩擦產生的熱量少,磨損小,在合理的使用和維護條件下,能夠長時間穩定運行。然而,滾珠絲杠的制造成本相對較高,對安裝和使用環境的要求也較為嚴格,需要定期進行潤滑和維護。?

Ball screw is one of the most common types of screw. The rolling friction between the nut and the screw is achieved through ball bearings. Compared with traditional sliding screws, ball screws have higher transmission efficiency, usually reaching over 90%. This means that under the same input power, the ball screw can output greater thrust and achieve faster motion speed. At the same time, ball screws have high precision and can meet the strict requirements of precision machinery for positioning accuracy, with a positioning accuracy of up to ± 0.002mm. In addition, ball screws have a long lifespan and can operate stably for a long time under reasonable use and maintenance conditions due to the low heat generated by rolling friction and minimal wear. However, the manufacturing cost of ball screws is relatively high, and the requirements for installation and use environment are also strict, requiring regular lubrication and maintenance. ?

20181206042250134

梯形絲杠?

Trapezoidal lead screw

梯形絲杠的螺紋牙型為梯形,其結構簡單,制造工藝相對容易,成本較低。梯形絲杠具有較大的承載能力,能夠承受較大的軸向力,適用于一些對承載能力要求較高但對運動速度和精度要求相對較低的場合,如起重機、升降機等設備。梯形絲杠的自鎖性能較好,當絲杠停止轉動時,螺母能夠在重力或外力作用下保持靜止,不會發生自行滑動,這在一些需要保持固定位置的應用中具有重要意義。不過,梯形絲杠的傳動效率相對較低,一般在 25% - 40% 之間,且由于滑動摩擦的存在,磨損較快,需要定期調整和更換。?

The thread profile of the trapezoidal screw is trapezoidal, with a simple structure, relatively easy manufacturing process, and low cost. The trapezoidal screw has a large load-bearing capacity and can withstand large axial forces, making it suitable for applications that require high load-bearing capacity but relatively low requirements for motion speed and accuracy, such as cranes, elevators, and other equipment. The self-locking performance of trapezoidal screw is good. When the screw stops rotating, the nut can remain stationary under the action of gravity or external force, and will not slide on its own. This is of great significance in some applications that require maintaining a fixed position. However, the transmission efficiency of trapezoidal screw is relatively low, generally between 25% and 40%, and due to the existence of sliding friction, it wears out quickly and needs to be adjusted and replaced regularly. ?

燕尾導軌?

Swallowtail rail

燕尾導軌的截面形狀呈燕尾狀,其結構緊湊,能夠承受較大的顛覆力矩,適用于需要承受較大側向力的場合,如車床的刀架、銑床的工作臺等。燕尾導軌的制造和安裝相對簡單,成本較低,但由于其接觸面積較大,摩擦力也較大,運動速度相對較慢,且精度相對較低。為了減小摩擦力,通常會在燕尾導軌的接觸面上添加潤滑油或采用鑲條調整間隙。?

The cross-sectional shape of the swallowtail guide rail is swallowtail shaped, with a compact structure that can withstand large overturning moments. It is suitable for situations that require large lateral forces, such as the tool holder of a lathe, the worktable of a milling machine, etc. The manufacturing and installation of dovetail guides are relatively simple and cost-effective, but due to their large contact area and high friction, their movement speed is relatively slow and their accuracy is relatively low. In order to reduce friction, lubricating oil is usually added to the contact surface of the dovetail guide or clearance is adjusted using inserts. ?

滾輪導軌?

Roller guide rail

滾輪導軌由導軌和滾輪組成,滾輪通過軸承安裝在運動部件上,與導軌表面滾動接觸。滾輪導軌具有較高的運動速度和加速度,能夠適應高速、頻繁啟停的工作環境。同時,滾輪導軌的承載能力較大,能夠承受較重的負載。此外,滾輪導軌的維護相對簡單,只需定期檢查滾輪的磨損情況并進行更換即可。然而,滾輪導軌的精度相對滾珠絲杠和直線導軌較低,適用于對精度要求不是特別高的自動化生產線等場合。

The roller guide rail is composed of a guide rail and a roller. The roller is installed on the moving parts through bearings and comes into rolling contact with the surface of the guide rail. Roller guides have high movement speed and acceleration, which can adapt to high-speed and frequent start stop working environments. At the same time, the bearing capacity of the roller guide rail is relatively large and can withstand heavy loads. In addition, the maintenance of the roller guide rail is relatively simple, just regularly check the wear of the rollers and replace them. However, the accuracy of roller guides is relatively low compared to ball screws and linear guides, making them suitable for automated production lines and other situations where precision requirements are not particularly high.

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